What is a smart factory?

A smart factory is the factory of the future where an organization’s processes, culture, and operating model is highly digitized. Here, the digital and physical worlds meet to foster agile, faster, and more connected manufacturing. This ‘smartness’ is not solely confined to the physical factory but is noticeable across the supply chain. From planning, inventory tracking, and maintenance to the factory’s EHS responsibilities, all manufacturing aspects are transformed with digital technologies. Some of the key technology drivers of the smart factory include:

  • Sensors
  • Cloud computing
  • AI/ machine learning
  • Autonomous robots
  • Augmented reality assistant

The smart factory is not the end game, but a vital step to achieving industry 4.0. At the highest level, machine learning and automated AI will gather data, perform analysis, identify appropriate solutions to the analysis, and implement the necessary changes – all with little or no human input. The end result is a factory that can ‘learn’ and adapt for the purpose of continual growth and better alignment with the market trends.

How to make the smart factory a reality for your organization

McDonald’s growth strategy: think big, start small and scale quickly, is a handy and applicable guide to birthing a smart factory.

Think big

‘Aim for the stars and maybe you’ll reach the sky’

Digital technology enables you to stretch your competitive advantage with better manufacturing, warehousing, maintenance, and an altogether improved culture towards your employees and the environment. But a linear and static mindset will not birth the change that is required. To achieve smart manufacturing, the required mental attitude is of a willingness to embrace change no matter how scary it may seem.

Start small

‘Rome wasn’t built in a day’

At the outset, there will be so many areas to digitalize that the whole process may seem overwhelming. The key to navigating this scenario is to prioritize a process, asset, or department – consistent with your specific needs and immediate goals – and start digitalizing in that direction. A gradual but purposeful digitalization is the best course of action as your organization can test the process and ‘learn to grow’.

Scale quickly

‘The minute you’re satisfied with where you are, you aren’t there anymore’

The evolution of a smart factory is not complete until every process is fully digitalized and optimized to perform at its highest potential. There is so much value to be unlocked across the supply chain from data-driven actions spurred on by relentless data gathering, complete data integration, and accurate data analysis. A smart factory is a worthy investment that will turbocharge efficiency, productivity, and revenue streams in your organization.

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Testimonial

Shailesh Yadav

Asst. Manager, Civil Maint, BPCL (MR)

It was a wonderful experience working with the team at Maximl Labs during our Shutdown. You guys filled the most important gap that has existed i.e., the gap in inter-personal or inter-department/section communication. This time all information was available to me at all times through your solution and I did not have to go through the pain of calling a meeting every time I had to discuss or covey something important. And all this was made so simple and user friendly with the interactive interface, avoiding any complexities. It felt like an upgrade from a retail market to online shopping.
 

Some key highlights were:

  • Monitoring of critical path, especially when its constantly changing
  • Effective communication and follow-up workflows
  • Centralized knowledge with overall progress of all the jobs